Process Troubleshooting

Identify the underlying causes of problems or failures in processes to prevent recurrence. 

Analyze and optimize various factors that impact machining processes, such as tool selection, cutting speeds, feed rates, depth of cut, and work holding. 

Analyze potential failures in processes to identify their effects and develop strategies to prevent them. 

Analyze the causes of workpiece vibration, chatter, or deflection during machining and develop strategies to improve workpiece stability, such as optimizing machining parameters, using appropriate fixturing, and selecting ideal tool types. 

Achieve more reliable data and improved process control by conducting gauge R&R studies to evaluate measurement systems and implementing best practices like improving calibration procedures and refining measurement techniques. 

Identifying the causes of tool wear and developing strategies to minimize it, such as selecting appropriate tool materials, coatings, and geometries.