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Operational Assessment
Pinpoint the barriers to your organization's profitability
Equipment Utilization
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Asses the utilization of manufacturing equipment and identify opportunities to improve efficiency and reduce downtime.
Inspection Data Analyses
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Predict product failures and identify improvement areas with statistical inspection data analysis
Process Standardization
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Evaluate the consistency and standardization of manufacturing processes across different product lines, shifts, and locations.
Six Sigma
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Implement a data-driven approach to quality improvement that focuses on reducing defects which will reduce downtime and therefore improve efficiency.
Production Efficiency
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Assess the efficiency and effectiveness of production processes, including factors such as machine utilization, cycle time, and throughput.
Quality Control
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Review quality control processes to ensure that they are effective in preventing defects and minimizing waste.
Process Troubleshooting
Pinpoint the barriers to your organization's profitability
Root Cause Analysis
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Identify the underlying causes of problems or failures in processes to prevent recurrence.
Machining Analysis and Optimization
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Analyze and optimize various factors that impact machining processes, such as tool selection, cutting speeds, feed rates, depth of cut, and work holding.
Failure Mode and Effects Analysis
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Analyze potential failures in processes to identify their effects and develop strategies to prevent them.
Workpiece Stability Analysis
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Analyze the causes of workpiece vibration, chatter, or deflection during machining and developing strategies to improve workpiece stability, such as optimizing machining parameters, using appropriate fixturing, and selecting appropriate tool types.
Dimensional Accuracy Analysis
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Identifying the causes of dimensional errors and developing strategies to improve accuracy, such as optimizing cutting parameters, reducing tool deflection, improving workpiece stability and proper datum locating.
Tool Wear
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Identifying the causes of tool wear and developing strategies to minimize it, such as selecting appropriate tool materials, coatings, and geometries.
Installation/Operational Qualifications and DoE
I will collaborate with you to develop customized IQ/OQ protocols that meet your specific requirements, mitigate business risk, and provide practical, robust Validations.
Installation Qualification (IQ) Protocol Writing
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I will review your equipment manual and meet with you to understand your business requirements, and then develop a customized IQ protocol that meets compliance needs and mitigates business risk.
Design of Experiment (DOE) Services
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The (DOE) is an often skipped critical step for optimal processes and Operational Qualification (OQ) high/low settings. I design customized DOE studies, analyze the data, and provide recommendations, including high/low settings for OQ.
Operational Qualification (OQ) Protocol Writing
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I will incorporate the settings from the DOE study into an OQ protocol that includes high and low settings, slightly exceeding the normal operational range of the equipment. The result is a robust OQ, ensuring that the equipment or system can operate under a wide range of conditions and still meet all performance requirements.
Management and Training
Develop essential management skills to sustain project success
Getting Buy-In
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A training session that focuses on developing skills to gain support and approval from stakeholders for a project or initiative. The session aims to teach participants how to effectively communicate the benefits of a project or initiative, address concerns and objections, and build consensus among stakeholders.
Training and Development
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Review training and development programs to ensure that employees have the necessary skills and knowledge to perform their jobs effectively.
Leader Standard Work (LSW)
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Designed to help leaders at all levels establish a routine of daily tasks, processes, and behaviors that support organizational goals and drive continuous improvement.
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